Update on the Frames - Good News

Non Destructive Testing Completed

The Non-destructive testing of the frames has been completed recently, with the news that there are no cracks in he frames other than the repaired one and the one we knew about.  This has now confirmed that we will not be requiring a new set of frames for the loco.  We will still need to cut the rear section out and replace with new material, but this has always been the situation.  The cracks in the frames are shown in the pictures below.  

The crack at the front top corner of the Left Hand Centre driving axle box guide which will need repair (Photo Clive Emsley)

The existing repair at the rear top corner of the right hand centre axle box guide which will require grinding and testing
(Photo Clive Emsley)

The crack shown in the upper photograph will be prepared for repair by grinding out the crack with an angle suitable to take the weld.  It will be deep enough to provide a good repair once welded.  Before any welding takes place a thorough clean of the area will take place to ensure there is no contamination within the weld repair.

To facilitate the repair, the keeper plate and horn guides will need to be removed from the frames.  This can only be done following suitable support being provided to the frames, and we are again grateful to the Atlantic Group for the loan of two frame stands to provide this support.

It is likely that the repair will be carried out by the end of September, allowing the frames (apart from the bit being cut out) to be thoroughly cleaned and painted before the winter weather sets in. 

A start has been made at cleaning up the inside of the frames and the motion stretcher has been given a good clean and a coat of paint to protect it. Further works will continue with the other stretchers and the inside of the frames as the weather allows.  When the weather does get inclement we will be working on the smaller parts under cover. 

We are looking at having a sales and information stand by the loco during Giants of Steam weekend with some of the parts on display. We may be able to show people around the work, but this is to be confirmed.

If you would like to help with this project, please contact thefenchurchfund@gmail.com for information on how you can help us.