Drag Box Rebuild Update

The fixing holes have been drilled in the rear drag box plate.  This was carried out last weekend by Matt and Ben inside the Villa due to inclement weather outside.  The plate had been set up on trestles previously for such a possibility.

The rear dragbox plate fixed securely to the trestles (Ben Dingley)

The mag drill was set up to cut holes of the correct diameter in the correct place as marked out during the material cutting at Tata Steel. This position was checked and centre popped before any drilling took place. this ensures that the holes are correctly positioned.


Set up and ready to cut the first hole (Ben Dingley)

Once the setup and hole positions were thoroughly checked, drilling commenced.  the drill is not a centre drill of the sort found in your average drill set.  It is more akin to a milling cutter but with the helix of a drill.  This gives a much better chance of a vertical parallel hole.  Whilst the cutters are much more expensive that the centre drill, the results by far outweigh this.

All holes cut (Ben Dingley)

This shows the holes having been cut in the correct places and the plate ready for final reaming prior to assembly into the frames at the right time.


It is expected that work will continue on the frames for the next few weeks with plenty of drilling to be done!  Other jobs coming up is the flat packing of the old frames once we are sure all the donor parts have been removed. Once the old frames are out of the way, it will be possible for then engineering team to commence the erection of the new ones, leading to the production of a rolling chassis.


Thank you for your continued support and interest in the project.  Without the support and donations we get we would not be in a position to carry on with the restoration.



Please keep popping back and seeing what we are up to. 


If you would like to donate to help the restoration of the loco, the details are below.  Please donate responsibly and only give what you can afford


Thanks,

Clive Emsley
Chairman Fenchurch Fund and Project Manager Project 27

News updates Project 27 Blogspot: http://wainrightsfinestsecr27.blogspot.co.uk/2017/11/

Email: thefenchurchfund@gmail.com

Web Site (P27 page infrequently updated): www.bluebell-railway.co.uk

On line Donations: https://mydonate.bt.com/events/27

Text Donations: To donate £10 text "FENC72 £10" to 70070

• you can donate £1, £2, £3, £4, £5 or £10 just by changing the amount in the text massage.
• you can also elect to Gift Aid your donation;

your operator's standard text charge applies

Rear Drag Box work

Just as an illustration of what we are up against, here is a picture of the rear drag box area before we started the restoration.


The drag box area of the loco from above before we took on the restoration

You should not be able to see the ground below as there should be a half inch thick plate to stop you!  This has been completely eaten away due to coal dust and water forming a corrosive liquid.


The picture below shows the new replacement plate set up ready for drilling.

The half inch plate for the rear drag box ready for drilling. (Matt Holloway)



Thanks for looking at the Project 27 Blog spot

Clive Emsley

Fenchurch Fund Chairman and Project 27 Project Publicity

 

News updates Project 27 Blogspot: http://wainrightsfinestsecr27.blogspot.co.uk/2017/11/

Email: thefenchurchfund@gmail.com

Web Site (P27 page infrequently updated): www.bluebell-railway.co.uk

On line Donations: https://mydonate.bt.com/events/27

Text Donations: To donate £10 text "FENC72 £10" to 70070

• you can donate £1, £2, £3, £4, £5 or £10 just by changing the amount in the text massage.
• you can also elect to Gift Aid your donation;
• your operator's standard text charge applies.

Now we get to the scary bit!

Restoration Report

These pictures come from Matt Holloway and show some of the new parts for the locomotive. These are all at Sheffield Park and are just about ready for drilling to commence (hence the scary bit!).


The frames have been placed on supports outside the Villas, one on top of the other so that all of the common holes can be drilled in one operation.  This reduces the risk of holes being misaligned, and will help no end with the erection of the frames.

The frame plates set up ready for drilling outside the Villas (all pictures Matt Holloway)

The Buffer beams are currently being stored next to the wheels on the sleeper ends with wooden stillages between to keep them out of standing water and separate to prevent water being trapped between the plates.  These will be given a thorough clean and protective coat of paint shortly.

The new buffer beams ready for painting and drilling

The last picture shows the Dragbox plate (part no.27) set up in the Villas as a "foul weather" job, should the restoration team not be able to work on the frame plates outside.  This will rquire drilling and painting before it is ready to be places inside the frames.

The drag box plate set up for drilling as a foul weather alternative job.

Fund Raising Report

We took a stand to the West Sussex N Gauge Group's annual exhibition last weekend.  Plenty of hard work to set it up, but we feel it was worth it in the end.  We were situated between the Bluebell Railway Shop and Harrison Brown Models, so we were in good company.  Our other supporter Morris Models was at the other end of the hall.

The  sales stand set up next to the Bluebell Shop. (Clive Emsley)

In addition to the sales stand we had the small 009 layout of the Lancing and Bramber Railway (L&B) next to us.  This is my layout under construction and it will be seen on our stands through the coming year as a work in progress.
Thanks for your continued interest and support


Clive Emsley
Fenchurch Fund Chairman and P27 Project Manager
Please remember that every penny spent we must provide ourselves

News updates Project 27 Blogspot: http://wainrightsfinestsecr27.blogspot.co.uk/2017/11/

Email: thefenchurchfund@gmail.com

Web Site (P27 page infrequently updated): www.bluebell-railway.co.uk

On line Donations: https://mydonate.bt.com/events/27

Text Donations: To donate £10 text "FENC72 £10" to 70070

• you can donate £1, £2, £3, £4, £5 or £10 just by changing the amount in the text massage.
• you can also elect to Gift Aid your donation;
• your operator's standard text charge applies.

Cylinder Patterns

We received a  couple of pictures from Premier Patterns today which show the completed patterns.  Theses polystyrene patterns will shortly go to the foundry to be used in a sand mould to produce the cylinders for 27.




The completed pair of poly patterns for the new cylinders for 27 (pictures by Premier Patterns)

The cylinders will be cast fairly shortly and, we are told, delivery should be before Christmas.  Once the cylinders are on site they will need to be seasoned for a while, ideally a year , before machining takes place.  the seasoning relieves the stresses in the material and helps to stop distortion during the machining process.

The patterns from the steam chest side - the buff coloured tape seals the joints in the segments

It looks like exciting times ahead, with the frames already being worked on at Sheffield Park and the cylinders due for delivery shortly!


It seems a shame that the hard work in the design and manufacture of the patterns will be no more once the cylinders have been cast!  Still, without it we would be looking at a much longer lead time for wooden patterns and all those cores to be made too!


Hope to see as many of you as possible at the West Sussex N Gauge Club's exhibition at Angmering this weekend, if not please keep popping back to see what we are up to!


Thanks for your continued interest and support in the project without your interest, support and donations we could not continue.


Thank You

Clive D. Emsley
Chairman - The Fenchurch Fund

Project Manager - PROJECT 27
A Sub-Committee of the Bluebell Railway Preservation Society

thefenchurchfund@gmail.com

www.bluebell-railway.co.uk

 

To donate on line:

https://mydonate.bt.com/events/27

For Text donations:

To donate £10 text "FENC72 £10" to 70070

    - you can donate £1, £2, £3, £4, £5 or £10 just by changing the amount in the text massage.
    - you can also elect to Gift Aid your donation;
    - your operator's standard text charge applies.

Forthcoming activites

Southern Railway No.A27

WORKING DAYS


We are now entering a busy period now that the frames have arrived.  We need to get the parts drilled and the angles cut to length before we can start the assembly of the frames.  To this end, we have arranged some working days for slightly larger groups to carry out the jobs that need a larger workforce.  These jobs will include finishing the painting of the wheel sets, continuing the stripping of the old frames, together with temporary works to keep the frames safe.  There will be priming and drilling of all of the new parts for the frames and associated angles, as well as plenty of cleaning and painting of existing bits.


We have a growing list of volunteers on the project and I would like to welcome Cameron Maxwell to the "Villarettes" support group, all help is much appreciated from all.  If you would like to join us, please E mail me at the address below and I will forward your details on to the Project Leader and Project Engineer. there are various short safety presentations you will need to attend before starting work, but these are fairly short.




REMINDER


We will be attending the West Sussex 'N' Gauge Group Model Railway Exhibition on Saturday 4th and Sunday 5th November 2017.  (http://www.wsng.co.uk/Show%20details.htm) This is an exhibition of all gauges (including 12 inches to the foot!).  The venue is Angmering School off Station Road Angmering.  As well as our stand, the Bluebell Shop will be in attendance, as will our supporters Harrison Brown Models and Morris Models.
We will be showing pictures of the cutting and delivery of the parts to construct our new frames.  We will also have the usual selection of items for sale on the stand and you will be able to ask any questions you may have regarding the restoration of the loco.


We look forward to speaking to you there!


WEB SHOP


Harrison Brown Models have also opened a webshop page for us, so you can get various items via their website. The link for the Project 27 shop is :
http://harrisonbrownmodels.co.uk/epages/7c893344-8581-4e43-966d-a100e5ca63ac.sf/en_GB/?ObjectPath=/Shops/7c893344-8581-4e43-966d-a100e5ca63ac/Categories/Online_Store/Project_27_Shop


Not all of our regular items will be available via the web shop, especially items in jars, but most of the range can be bought via the link.


Thank You

Clive D. Emsley
Chairman - The Fenchurch Fund

Project Manager - PROJECT 27
A Sub-Committee of the Bluebell Railway Preservation Society

Email: thefenchurchfund@gmail.com

Web:   www.bluebell-railway.co.uk

 

For on line donations: https://mydonate.bt.com/events/27

For Text Donations: text "FENC72 £10" to 70070 To donate £10

    - you can donate £1, £2, £3, £4, £5 or £10 just by changing the amount in the text massage.
    - you can also elect to Gift Aid your donation;
    - your operator's standard text charge applies.

The frames have arrived!

The frames plates and other parts we have had made by Tata Steel have arrived at Sheffield Park.

The lorry arrived around 10:30 on Monday morning and was unloaded by forklift shortly afterwards.

 

the frame plates and other profiled parts along with some lengths of angles (Matt Holloway)

Yesterday (28th October) a visit was made to Sheffield Park to see the progress of the work as we now have designated working days (the programme for these will follow shortly).  The smaller angle seen in the picture above had already been cut to size and placed on a pallet to await the machining of the holes and edges.

A pallet of cut angle with then part number written on to avoid confusion later! (Clive Emsley) 

The profiled plates that were supplied by Tata Steel have been pre marked with the centre lines of the holes that need to be drilled and reamed to size.  these will need to be checked and centre punched before they can be drilled.

X marks the spot! the centre lines marked on the plate work. (Clive Emsley)

The largest of the angle was being cut into 12 inch lengths during the visit. These are for using as brackets between the buffer beams and the frames.  It proved to be a logistical challenge getting it mounted on the power hack saw due to length and weight!

Right lads, all we have to do is get it through the small door!

 

With the aid of supporting rollers and careful fork lift driving it was manoeuvred into place

 

Making sure it is lined up with the vice jaws

Once the angle was in line on the rollers it was a fairly easy job to align it square with the blade and to adjust to the length required.

Adjusting the roller for alignment

 

adjusting the vice and checking squareness to the blade

The angle was then marked out and checked twice before cutting the material to length.

Matt measuring the position of the cut

 

Adding a line square to the angle

Finally the angle was ready to be cut.  This was done using the Bluebell Railway's power hacksaw thanks must go to the Bluebell Railway workshop staff for their assistance with this.

The saw starts it's work!

 

Making easy work of cutting the angle accurately to length.

Please keep popping back for further updates on the restoration, there is likely to be a fair amount of news in the coming months!

 

Next weekend (4th/5th November we will be having a sales and information stand at the West Sussex N Gauge Exhibition in Angmering, together with an "official" Bluebell Shop stand.  I will add further details shortly.

 

Of course we still need to pay for these items,  especially as we were not initially expecting that the frames would need replacing!  If you are able to help us please E mail us on the address below, or use the My donate site or text donation also shown below.

Thank You

Clive D. Emsley
Chairman - The Fenchurch Fund

Project Manager - PROJECT 27
A Sub-Committee of the Bluebell Railway Preservation Society

thefenchurchfund@gmail.com

www.bluebell-railway.co.uk

 

https://mydonate.bt.com/events/27

To donate £10 text "FENC72 £10" to 70070

    - you can donate £1, £2, £3, £4, £5 or £10 just by changing the amount in the text massage.
    - you can also elect to Gift Aid your donation;
    - your operator's standard text charge applies.

 

 

 

 

 

Trip to Tata Steel and Premier Patterns

 

Tata Steel Profiling

Yesterday (16th October) a small group of Fenchurch Fund and Project 27 volunteers went to see the progress on the frames and polystyrene patterns.  We arrived at Tata Steel mid morning and the first sheet of material was set up on the plasma cutting machine.  This was one of the thinner sheets of steel for items such as the valance ends and plates to go behind the buffer beam.

Georgina, Matt, Ben, Carl Lammin (Tata Steel) and Jim (all photos Clive Emsley)



The first cut! (all pictures Clive Emsley/Project 27)

Discussing the "nesting" of the pieces on the sheet of steel with one of the machine operators

Cutting the side Valance ends and Buffer plates

The first Valance end piece with rivet hole centres marked

The plate with the remainder of parts yet to be lifted out 

The 22mm (7/8th) plate for the frames has arrived!

Cutting out the rear horn opening

The first frame cut out!

The frames cut out and waiting for delivery!

Premier Patterns

From Tata Steel we moved on to Premier Patterns to look at the process and progress on the cylinder pattern manufacture.  These are being made from casting grade polystyrene using a robotic rotary file, and making much artificial snow in the meantime!

The CNC rotary file being used to produce segments for the second cylinder pattern

The computer that is guiding the CNC machine

Matt inspecting the first cylinder pattern

Preparing to join the segments using a strong double sited tape

Exciting and historic times are upon us.  We Are still buzzing following the trip to see the work being done and we now realise that it really is happening and we need to pay for it!

If you would like to help us this is how you can.

On line donations can be made at https://mydonate.bt.com/events/27

Text donations can also be made To donate £10 text "FENC72 £10" to 70070
    - you can donate £1, £2, £3, £4, £5 or £10 just by changing the amount in the text massage.
    - you can also elect to Gift Aid your donation;
    - your operator's standard text charge applies.

We can also accept cheques or cash for any value either with or without a gift aid declaration.  If you would like a gift aid declaration form please contact us by E Mail

Thank you for your continued support and interest in the project, hopefully you will see the fruits of everyone’s labours in around 4 years or so.